Often used in construction, a claw hammer is a levered metal hand tool that is used to strike and extract nails

// Claw Hammer
// Often used in construction, a claw hammer is a levered metal hand tool that is used to strike and extract nails
// Categories: Construction

// Set units
@settings(defaultLengthUnit = in)

// Sketch the side profile of the hammer head
headSideProfile = startSketchOn(XZ)
  |> startProfile(at = [0.33, 11.26])
  |> yLine(length = 0.1)
  |> tangentialArc(endAbsolute = [0.95, 11.92])
  |> tangentialArc(endAbsolute = [2.72, 11.26], tag = $seg01)
  |> angledLine(angle = tangentToEnd(seg01) + 90deg, length = .2)
  |> angledLine(angle = tangentToEnd(seg01) - 10deg, length = -0.5)
  |> tangentialArc(endAbsolute = [-0.91, 12.78], tag = $seg03)
  |> tangentialArc(endAbsolute = [-1.67, 12.85])
  |> xLine(length = -.25)
  |> tangentialArc(angle = 90deg, radius = .05)
  |> yLine(length = -1.125, tag = $seg02)
  |> tangentialArc(angle = 90deg, radius = .05)
  |> xLine(length = .25, tag = $seg04)
  |> angledLine(angle = 23deg, length = 0.1)
  |> tangentialArc(endAbsolute = [-0.33, profileStartY(%)])
  |> xLine(endAbsolute = profileStartX(%))
  |> close()
  |> extrude(length = 3, symmetric = true)

// Sketch the top profile of the hammer head
headTopProfile = startSketchOn(offsetPlane(XY, offset = 13))
leftSideCut = startProfile(headTopProfile, at = [-4, -1.6])
  |> line(endAbsolute = [segEndX(seg02), -segLen(seg02) / 2])
  |> arc(angleStart = 180deg, angleEnd = 270deg, radius = .05)
  |> xLine(endAbsolute = segEndX(seg04))
  |> arc(interiorAbsolute = [segEndX(seg03) - .1, lastSegY(%) + .03], endAbsolute = [segEndX(seg03), lastSegY(%)])
  |> tangentialArc(endAbsolute = [3.39, -1.15])
  |> yLine(endAbsolute = profileStartY(%))
  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])
  |> close()
  |> extrude(length = -14)

rearCut = startProfile(headTopProfile, at = [3.39, -0.56])
  |> angledLine(angle = 177deg, length = 0.1)
  |> tangentialArc(endAbsolute = [1.86, -0.37])
  |> tangentialArc(endAbsolute = [lastSegX(%), -lastSegY(%)])
  |> tangentialArc(endAbsolute = [profileStartX(%), -profileStartY(%)])
  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])
  |> close()
  |> extrude(length = -14)

rightSideCut = startProfile(headTopProfile, at = [-4, 1.6])
  |> line(endAbsolute = [segEndX(seg02), segLen(seg02) / 2])
  |> arc(angleStart = -180deg, angleEnd = -270deg, radius = .05)
  |> xLine(endAbsolute = segEndX(seg04))
  |> arc(interiorAbsolute = [segEndX(seg03) - .1, lastSegY(%) - .03], endAbsolute = [segEndX(seg03), lastSegY(%)])
  |> tangentialArc(endAbsolute = [3.39, 1.15])
  |> yLine(endAbsolute = profileStartY(%))
  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])
  |> close()
  |> extrude(length = -14)

// Subtract the top profiles from the side profile to create a CSG hammer shape
firstProfiles = subtract(
  [headSideProfile],
  tools = [
    union([
      leftSideCut,
      union([rearCut, rightSideCut])
    ])
  ],
)

// Extrude a polygon through the center of the hammer head to create the mounting hole for the handle
handleHole = startSketchOn(XY)
  |> polygon(radius = .28, numSides = 10, center = [0, 0])
  |> extrude(length = 14)

// Add an additional fillet feature to support the handle, and union it to the rest of the head
baseSupport = startSketchOn(offsetPlane(XY, offset = 11.5))
  |> circle(center = [0, 0], radius = .45, tag = $seg05)
  |> extrude(length = 1, tagStart = $capStart001)
  |> fillet(
       radius = .05,
       tags = [
         getCommonEdge(faces = [seg05, capStart001])
       ],
     )

// Union all pieces into a single solid, then cut the handle hole
hammerHead = union([firstProfiles, baseSupport])
  |> subtract(tools = [handleHole])

// Draw a profile for the handle, then revolve around the center axis
handleSketch = startSketchOn(XZ)
  |> startProfile(at = [0.01, 0])
  |> xLine(length = 1.125 / 2)
  |> tangentialArc(angle = 90deg, radius = 0.05)
  |> tangentialArc(endAbsolute = [0.38, 12.8 / 1.612])
  |> tangentialArc(endAbsolute = [0.28, 12.8])
  |> xLine(endAbsolute = profileStartX(%))
  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])
  |> close()
handle = revolve(handleSketch, angle = 360deg, axis = Y)
  |> appearance(color = "#f14f04")


Claw Hammer

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